Production Reports
These are the main measurements of production reports in the production management:
| • | Number of Reports |
Counter of reports.
| • | Standard Setup Time |
Sum of all setup standard times. For this indicator, you can define the parameter Setup Standard Time as By Operation or By Operation Split.
| • | By Operation - only one standard setup time is considered per operation, regardless of the number of splits and setups. |
| • | By Operation Split - one standard setup time is considered for each operation split. |
| • | Standard Operating Time |
Sum of all standard operating times (labor time or machine time, according to the parameter selected in Processor Type).
| • | Manual - Labor Time. |
| • | Single processing - Machine Time. |
| • | Batch processing - Machine Time. |
| • | Multiprocessing - Machine Time. |
| • | Actual Setup Time |
Sum of all setup times.
| • | Actual Operating Time |
Sum of all operating times.
| • | Regular Hours |
Sum of all operating times performed in regular hours of cycle operations.
Regular Hours = Sum of Operating Time - Sum of Extra Time
| • | Extra Hours |
Sum of all operating times performed in extra hours of cycle operations.
| • | Quality % |
Represents the ratio between amounts scrapped and amounts reported.
Quality = ((Sum of Amounts Reported - Amounts Scrapped) / (Sum of Amounts Reported)) * 100
In other words: Quality = Amount Approved / Amount Produced
| • | Actual Quality % |
Actual quality rate. This is not about the quality rate when the product leaves the factory, but the quality of processes, not considering the rework from defective products.
| • | Effectiveness % |
It represents the ratio between the standard operating time and the sum of actual operating time. You can even consider the scrap factor to determine the effectiveness.
Effectiveness = Sum of Standard Operating Time / Sum of Operating Time * 100
If the parameter Setup Changes Effectiveness is selected, the setup time must be considered:
Effectiveness = (Sum of Standard Operating Time + Standard Setup Time) / (Sum of Operating Time + Setup Time) * 100
Considering the Scrap factor - Quality:
Effectiveness = Sum of Standard Operating Time / Sum of Operating Time * 100 * Quality